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Working to the beat: Smith Haut Lafitte’s Grasp Cooper

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Every barrel is toasted over a small hearth, with the time judged purely by scent, really feel and sight

Wood barrels line many of the most interesting wine cellars around the globe – and lots of are made by hand. Persevering with our sequence taking you behind the scenes in Bordeaux, we ducked into the cooperage at Smith Haut Lafitte to search out out extra about this particular craft 

Strolling into the cooperage at Ch. Smith Haut Lafitte is like stepping again in time, stuffed with the scent of seasoned wooden, an open hearth and the identical instruments that barrel-makers have used for hundreds of years. Few estates have the posh of an in-house cooper. Whereas producers inevitably work intently with the tonnelleries (barrel-making companies, reminiscent of François Frères, Stockinger and extra), having an artisan on-site, working alongside the winemaking group to craft casks solely in your particular terroir is completely different. “It’s crucial for the precision of the wine,” explains Cellar Grasp Yann Laudeho. 

Florence and Daniel Cathiard, house owners of the Pessac-Léognan property, constructed a cooperage on-site nearly 30 years in the past, in 1995, and their present cooper, Yann Dez, has been working right here since 2021. The Bordeaux native’s father was a metallic employee, and Dez fell into the world of barrel-making fully by chance – having a pal who was a tonnelier, and a job opening at an opportune second. Earlier than he knew it, Dez had learnt the commerce from a few of the greatest coopers within the nation (together with one who now makes the barrels at Ch. Margaux), and spending 15 years working below Didier Fesil. Fesil was the Cathiard household’s first cooper again in 1995, who went on to create his personal small tonnellerie (Tonnellerie Bordelaise), and has been named the nation’s greatest “Grasp Cooper” – twice. Certainly, Fesil remains to be very concerned with the property, serving to select the wooden for barrels and advising on all issues oak; and it was Fesil who put Dez ahead for the position at Smith Haut Lafitte. 

The ending touches are utilized to a barrel

“There aren’t any books,” Dez says, once I ask concerning the artwork of barrel-making. “It’s handed on from tonnelier to tonnelier.” The primary proof of coopering as a commerce dates again to 900BC – with the craft handed down the generations ever since. “I proceed the custom,” Dez says, clearly with a way of pleasure on this historical, artisanal talent. However with the mud, noise and bodily labour concerned, tonnellerie faculties, Dez tells me, are struggling to recruit younger individuals. It’s widespread for coopers to have points with their shoulders and ears (from the continuous hammering) – and Dez himself has damaged an elbow. 

In principle, the method will be mechanised – however Dez is evident on how essential it’s to work by hand, and never simply to protect this historical artwork. “I hear the nostril, I really feel the resistance,” he says. Every barrel, he explains, is completely different – with a barely completely different variety of staves and barely completely different form, all tailored in line with the wooden he’s working with. Choosing the appropriate wooden is vital – “studying” it, he explains, trying on the grain to see the place potential weaknesses are, understanding the place will take essentially the most stress and putting every stave accordingly, making certain not a drop can seep from the completed barrel. “It’s a job that’s each bodily, and on the similar time requires pondering,” says Dez – and this mix is far of its attract for him. 

Hearth is used to toast the barrels and launch extra aromas

Listening to the way in which Dez talks about barrels is fascinating; for him, they every have a singular persona. Once I ask Dez how he is aware of he’s made a extremely good barrel, he shrugs: “On le despatched.” (“You’re feeling it.”) As you toast a barrel, he tells me, the scent of the smoke modifications, releasing completely different aromas – one thing I scent as he works in entrance of me. Figuring out when it’s spent the right period of time over the fireplace is the key – and it’s about extra than simply the scent, it’s a intestine intuition that he can’t fairly clarify. 

Smith Haut Lafitte sources oak from a variety of forests, and are at all times trialling wooden from completely different forests, toasts and doing blind tastings, though – after over 25 years – they know what works for his or her wine, and terroir. Cellar Grasp Laudeho explains that, for him, Tronçais and Jupilles are one of the best – “diamonds” that flawless complement their website. And that stability is vital; the wooden works for the wine, not the opposite means round. 

It looks as if a lonely job, I remark, hammering away in his tower – nevertheless it’s not one thing that bothers him. “I’m a little bit of a perfectionist,” he tells me. Having solely himself to depend upon, and understanding that he can guarantee every barrel meets his exacting requirements, fits him. Certainly, he doesn’t even accept normal instruments – making most himself, custom-designed to go well with the way in which he works. He talks me by way of a selected hammer that he made, and the way it permits him to work higher and extra exactly, the wood deal with nearly silken from the hours of use, formed to his hand. 

Instruments of the commerce: cooper Yann Dez’s hand-made instruments

The lone digital expertise to have earned a spot listed here are noise-cancelling headphones and a Marshall speaker. He’s a musician in his spare time, and an extra perk of working alone is that he will get to spend all day listening to music. “All of the barrels I’ve made,” he says, “are made with music.” He avoids something too fashionable or digital, favouring outdated jazz, with some reggae, ska jazz and funk within the combine, relying on the day. Whereas he doesn’t really feel the music he listens to influences his coopering, he suspects his temper does – and music is a giant a part of that. 

Woodwork is way more than a job for Dez. I spy a wonderful chest alongside his speaker, and it’s one which he made. He has a workshop at residence too, spending his free time making a all the things from guitar stands and toys to chandeliers – something, he says, that isn’t straight, and due to this fact can’t actually be accomplished by a machine. 

It’s superb watching him work – in the identical means as coopers have for hundreds of years – with a pure instinct, ease and precision. There’s undoubtedly one thing musical to it, a craft that has its personal rhythm. He makes round 300 barrels a yr, they usually is probably not soloists – however every one contributes their very own be aware to that yr’s symphony. 

Discover all present listings of Ch. Smith Haut Lafitte or learn extra about Bordeaux 

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